Brewing: Fermentation

Fermentation is the process by which yeast converts the glucose in the wort to ethyl alcohol and carbon dioxide gas -- giving the beer both its alcohol content and its carbonation. To begin the fermentation process, the cooled wort is transferred into a fermentation vessel to which the yeast has already been added. If the beer being made is an ale, the wort will be maintained at a constant temperature of 68 F (20 C) for about two weeks. If the beer is a lager, the temperature will be maintained at 48 F (9 C) for about six weeks. Since fermentation produces a substantial amount of heat, the tanks must be cooled constantly to maintain the proper temperature.


Photo courtesy Carolina Brewing Company
Fermentation tanks

These fermentation tanks hold more than 2,400 gallons (9,085 L), which means that it takes four batches of wort to fill one tank. Since fermentation takes at least two weeks, the capacity of the brewery is limited by how many tanks they have.

When the wort is first added to the yeast, the specific gravity of the mixture is measured. Later, the specific gravity may be measured again to determine how much alcohol is in the beer, and to know when to stop the fermentation. Click here for more details on measuring the amount of alcohol in beer.

The fomenter is sealed off from the air except for a long narrow vent pipe, which allows carbon dioxide to escape from the fomenter. Since there is a constant flow of CO2 through the pipe, outside air is prevented from entering the fomenter, which reduces the threat of contamination by stray yeasts.

When fermentation is nearly complete, most of the yeast will settle to the bottom of the fomenter. The bottom of the fomenter is cone shaped, which makes it easy to capture and remove the yeast, which is saved and used in the next batch of beer. The yeast can be reused a number of times before it needs to be replaced. It is replaced when it has mutated and produces a different taste -- remember, commercial brewing is all about consistency.

While fermentation is still happening, and when the specific gravity has reached a predetermined level, the carbon dioxide vent tube is capped. Now the vessel is sealed; so as fermentation continues, pressure builds as CO2 continues to be produced. This is how the beer gets most of its carbonation, and the rest will be added manually later in the process. From this point on, the beer will remain under pressure (except for a short time during bottling).

When fermentation has finished, the beer is cooled to about 32 F (0 C). This helps the remaining yeast settle to the bottom of the fomenter, along with other undesirable proteins that come out of solution at this lower temperature.

Now that most of the solids have settled to the bottom, the beer is slowly pumped from the fomenter and filtered to remove any remaining solids. From the filter, the beer goes into another tank, called a bright beer tank. This is its last stop before bottling or kegging. Here, the level of carbon dioxide is adjusted by bubbling a little extra CO2 into the beer through a porous stone.

How Yeast Makes Alcohol
and Carbon Dioxide

When the yeast first hits the wort, concentrations of glucose (C6H12O6) are very high, so through diffusion, glucose enters the yeast (in fact, it keeps entering the yeast as long as there is glucose in the solution). As each glucose molecule enters the yeast, it is broken down in a 10-step process called glycolysis. The product of glycolysis is two three-carbon sugars, called pyruvates, and some ATP (adenosine triphosphate), which supplies energy to the yeast and allows it to multiply. The two pyruvates are then converted by the yeast into carbon dioxide (CO2) and ethanol (CH3CH2OH, which is the alcohol in beer). The overall reaction is:

C6H12O6 => 2(CH3CH2OH) + 2(CO2)

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